Bathroom industry knowledge

Classification and technical standards of sanitary products

1. Ceramic bathroom  

- Raw material process:  

- Kaolin (Al₂O₃ content>28%) Quartz sand Feldspar mix  

- 1280°C high-temperature firing (water absorption rate <0.5% is excellent)  

2. Smart bathroom  

- Core module cost structure:  

- Ceramic body (35%)> heating block (25%)> control board (20%)  

- Waterproof Rating:  

- The control panel needs to be IPX4  

- The bottom motor compartment needs to be IPX6

the key technology of the production process

1. Comparison of ceramic molding processes  

Process: Grouting molding  

Accuracy: ±1.5mm  

Suitable products: special-shaped basins

Defect rate: 8-12%   

High pressure injection molding: ±0.8mm

One-piece toilet: 3-5%

3D printing: ±0.3mm

Custom Art Pots: 15%

 

2. Breakthrough in glaze technology  

- Nano self-cleaning glaze: TiO₂ photocatalytic decomposition of organic matter  

- Antimicrobial silver ion glaze: antimicrobial rate > 99% (ISO 22196)  

- Microcrystalline glaze: 7 on the Mohs scale (5 for ordinary glaze)  

3. Technical analysis of core products
1. Wall-Hung Toilet

Advantages: space-saving, easy to clean, modern look

Installation Points:

Embedded steel frame is required (load-bearing capacity of more than 400kg)

The height of the wall drain is recommended to be 220-300mm

Applicable wall: concrete or reinforced brick wall

2. Smart Bidet Toilet

Key Technologies:

Instantaneous> storage (30% energy saving)

Must be IPX5 waterproof certified

CE-EMC (Electromagnetic Compatibility) certification is required in the European Union

Trending Features:

Voice control (multi-language support)

UV sterilization

Foam shield splash resistant technology

The sanitary ware industry is undergoing a transformation from "traditional manufacturing" to "green intelligent manufacturing", and the future competition will focus on:  

(1) Material innovation (e.g. composite ceramics)  

(2) Intelligent Interaction Depth (AI Health Monitoring)  

(3) Reducing carbon emissions throughout the life cycle