Chaoan Allwell Ceramics Industrial Co., Ltd. Cases

Malaysia has established clear certification requirements for the import and sale of sanitary products (such as toilets and flush valves), primarily focusing on safety, water efficiency, and quality management systems. Below are the key certifications and standards: 1. Mandatory Certification (SIRIM Certification)Scope of Application:  - Sanitary products including toilets and flush valves must obtain SIRIM QAS (Standards and Industrial Research Institute of Malaysia) certification to ensure compliance with Malaysian national standards (MS standards).   Core Standards:  - MS 795-2:2019 (as shown in the example certificate): Specifies performance and safety requirements for toilet cistern inlet valves.  - MS 1222 (General Standard for Sanitary Ceramics): Covers material quality, durability, and flushing efficiency of toilets.   Certification Process:  - Submit products to a SIRIM-accredited laboratory for testing.  - Factory audit (required for certain products).  - Obtain the SIRIM certification mark (must be displayed on products or packaging).   2. Water Efficiency Certification (Water Efficiency Labeling Scheme, WELS)Requirements:  - Toilets must display water efficiency ratings (1-5 stars, with 5 stars indicating the highest efficiency).  - Single-flush toilets must not exceed 6 liters per flush, while dual-flush toilets must not exceed 6 liters for full flush and 3.5 liters for reduced flush.  Testing Standard:  - MS 1923 (Performance Standard for Water-Efficient Toilets).   3. Other Common Certifications- ISO 9001 (Quality Management System): Demonstrates that the production process complies with international standards.  - ISO 14001 (Environmental Management System): As held by the example company (Jiangxi Allwell), this certification is applicable for export or high-end markets.  - ANQAS Certification (as shown in the example): A local Malaysian certification for certain sanitary components (e.g., inlet valves), requiring compliance with MS standards.  

China implements mandatory and voluntary certification systems for sanitary ware products (e.g., toilets, faucets, shower equipment) to ensure compliance with quality, safety, water efficiency, and environmental requirements. Below are the main certification types and standards:   1. Mandatory Certification (CCC Certification)  Scope: Applies to certain electrical sanitary products (e.g., electric water heaters, smart toilet seats).  Standards:  - GB 4706.1 (General safety requirements for household appliances)  - GB 4706.53 (Special requirements for toilet seat heaters)  Certification Body: China Quality Certification Center (CQC), etc.   > Note: Non-electric products like ceramic toilets and manual faucets do not require CCC certification.   2. Water Efficiency Certification (China Water Efficiency Label) Regulation: *Water Efficiency Labeling Management Regulations Requirements:  - Toilets must display water efficiency grades (Grade 1: most efficient, ≤4.0L/flush; Grade 3: baseline, ≤6.4L/flush).  - Dual-flush toilets must specify full/half-flush volumes separately.  Testing Standard: GB 25502 (*Water Efficiency Limits and Grades for Toilets*).   3. Environmental & Quality Management System Certifications  - ISO 14001 (Environmental Management System)    The example company (Guangdong ShiGuanWei Sanitary Ware) holds ISO 14001:2015 certification, indicating compliance with international environmental standards.  - ISO 9001 (Quality Management System)    Common among sanitary ware manufacturers to ensure product consistency and process control.   4. Green Building Material Certification  China Green Product Certification (CNGP)  - Based on GB/T 35602-2017 (*Green Product Assessment—Sanitary Ceramics*), requiring compliance in resource/energy use and environmental impact.  - Preferred for government projects and green buildings.  

 The U.S. market has strict requirements for toilets (water closets) and related components (such as flush valves), involving multiple certifications and standards to ensure compliance with safety, performance, water conservation, and environmental regulations. Below are the key certifications and standards:   1. Product Performance & Safety Standards- ASME A112.19.2/CSA B45.1    A joint standard by the American Society of Mechanical Engineers (ASME) and the Canadian Standards Association (CSA), covering the physical performance, dimensions, and material durability of toilets.   - ASME A112.19.5/CSA B45.15    Applies to flush valves (including dual-flush devices), specifying performance requirements. The example certificate shows compliance with this standard.   - IAPMO PS 50    A specialized standard by the International Association of Plumbing and Mechanical Officials (IAPMO) for testing and certifying water-efficient flush valves.   2. Water Efficiency Certifications  - EPA WaterSense®    A water conservation certification by the U.S. Environmental Protection Agency (EPA), requiring toilets to use no more than 1.28 gallons (4.8 liters) per flush. Dual-flush toilets must meet even stricter standards (e.g., ≤0.8 gallons for reduced flush).   - CALGreen    California’s Green Building Standards Code mandates that toilets comply with WaterSense or stricter water-saving requirements.   3. Plumbing Code Compliance- Uniform Plumbing Code (UPC®)    Published by IAPMO and widely adopted in western and central U.S. states. The example product is UPC-certified.   - International Plumbing Code (IPC)    Used primarily in eastern and southern U.S. states. Some jurisdictions may require IPC compliance.   - National Plumbing Code of Canada (NPC)    Required if the product is also sold in Canada (as shown in the example).   4. Other Potential Certifications  - NSF/ANSI 61    Ensures that toilet materials do not contaminate drinking water, certifying health impacts of plumbing components.   - ADA Compliance    Under the Americans with Disabilities Act, toilets must meet specific height (17–19 inches) and installation requirements for accessibility.   - Energy Policy Act (EPAct 1992)    Federal law limits toilet flush volume to 1.6 gallons (6 liters), though WaterSense standards are more stringent.   5. Market Entry Process  1. Testing & Certification: Conduct testing through third-party labs (e.g., IAPMO, NSF, CSA) and obtain certification.  2. Factory Audits: Some certifications (e.g., IAPMO) require periodic factory inspections for ongoing compliance.  3. Listing in Directories: Products must be listed in public certification databases (e.g., IAPMO PLD).  4. State/Local Approvals: Some states (e.g., California, Texas) may require additional registrations or labeling.  

Product classification and technical standard system 1. Ceramic bathroom- Ingredient Formulation:- Ternary system (kaolin-quartz-feldspar), where the Al₂O₃ content determines the sintering strength- Superior standard: water absorption ≤ 0.5%- Firing process:- Roller kiln 1280°C±20°C (oxidizing atmosphere)- Firing cycle 18-24 hours2. Smart bathroom- Key Component Specifications:| Modules | Technical Standards | Test Method ||---|---|---|| Ceramic body | Flexural strength≥ 1300N | ISO 13006 || Heater | Instantaneous power≥ 1400W | IEC 60335-2-84 || Control Board | Operating humidity≤95%RH| GB 4706.53 |- Waterproof Rating Specification:- Control area IPX4 (splash proof)- Motor compartment IPX6 (anti-strong water spray) Comparison of advanced production technology 1. Comparison of glaze technical performance| Glaze | Antimicrobial | Abrasion resistance | Cost increase ||---|---|---|---|| Ordinary glaze | None | Mohs 5 | Benchmark || Nano glaze | 90% | Mohs 6 | 15% || Silver ion glaze | 99% | Mohs 5 | 25% || Microcrystalline glaze | 85% | Mohs 7 | 40% |Technical specifications of core products 1. Wall-hung toilet installation parameters- Steel Frame:- Material: 304 stainless steel (thickness≥2mm)- Anchorage depth: concrete wall ≥ 60mm, brick wall needs chemical anchors- Drainage:- Pipe diameter DN100, slope 2%- The depth of the water seal in the trap ≥ 50mm2. Smart Toilet Certification Requirements- EU market: CE marked- North American Market:cUPC certification - Malaysia Market:ANQASThe development trend of industry technology 1. Material innovation path- Composite ceramics:- SiC Enhancement (50% increase in impact resistance)- Graphene coating (thermal conductivity up to 530W/m·K)- Low-carbon technologies:- Biomass fuel furnaces (30% CO₂ reduction)2. Intelligent system evolution- Health Monitoring:- Multispectral urinalysis (10 indicators)- mmWave radar heart rate monitoring (error±2bpm)-Energy management:- PV power supply system (standby power consumption≤0.5W)

Classification and technical standards of sanitary products1. Ceramic bathroom  - Raw material process:  - Kaolin (Al₂O₃ content>28%) Quartz sand Feldspar mix  - 1280°C high-temperature firing (water absorption rate heating block (25%)> control board (20%)  - Waterproof Rating:  - The control panel needs to be IPX4  - The bottom motor compartment needs to be IPX6the key technology of the production process1. Comparison of ceramic molding processes  Process: Grouting molding  Accuracy: ±1.5mm  Suitable products: special-shaped basinsDefect rate: 8-12%   High pressure injection molding: ±0.8mmOne-piece toilet: 3-5%3D printing: ±0.3mmCustom Art Pots: 15%  2. Breakthrough in glaze technology  - Nano self-cleaning glaze: TiO₂ photocatalytic decomposition of organic matter  - Antimicrobial silver ion glaze: antimicrobial rate > 99% (ISO 22196)  - Microcrystalline glaze: 7 on the Mohs scale (5 for ordinary glaze)   3. Technical analysis of core products1. Wall-Hung ToiletAdvantages: space-saving, easy to clean, modern lookInstallation Points:Embedded steel frame is required (load-bearing capacity of more than 400kg)The height of the wall drain is recommended to be 220-300mmApplicable wall: concrete or reinforced brick wall 2. Smart Bidet ToiletKey Technologies:Instantaneous> storage (30% energy saving)Must be IPX5 waterproof certifiedCE-EMC (Electromagnetic Compatibility) certification is required in the European UnionTrending Features:Voice control (multi-language support)UV sterilizationFoam shield splash resistant technologyThe sanitary ware industry is undergoing a transformation from "traditional manufacturing" to "green intelligent manufacturing", and the future competition will focus on:  (1) Material innovation (e.g. composite ceramics)  (2) Intelligent Interaction Depth (AI Health Monitoring)  (3) Reducing carbon emissions throughout the life cycle